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Guide · Printing

Offset or digital printing: which is right for your job?

The short answer depends on how many copies you need. Here is how the two methods differ, and how we decide which one to use for a job.

Our production floor Setting the inking unit on one of our offset presses.

One of the first things we work out for any print job is whether it should be printed offset or digital. The honest answer is that neither is better in general. Each is better for a particular kind of job, and the number of copies you need usually decides it.

We run both offset presses and digital printing, so we choose whichever suits the job. Your quotation says which one we will use and why. Here is what goes into that choice.

How offset printing works

In offset printing, each colour of the job is made into a printing plate. On the press, ink is spread over rollers onto the plate, passed to a rubber blanket, and pressed onto the paper. The operator adjusts the ink and lines up the colours before the run begins.

That setup takes time and materials, but once the press is running it produces sheet after sheet at speed, and every copy matches the first. That is why offset is used for journal issues, books, reports and forms printed in the hundreds or thousands.

OffsetPlates & setupFast run: every copy the same
DigitalPrinted straight from the file, copy by copy
Where the effort goes: offset front-loads the work into setup, digital starts almost immediately. Diagram

How digital printing works

Digital printing puts the image on paper straight from the file, with no plates to make. The first copy comes out almost as soon as the file is ready, and each copy is printed individually.

There is very little setup, but each copy takes about the same effort to print. So digital is ideal for a few copies, such as author copies, archive copies, a proof to check before a long run, or a short run of brochures for an event.

The control panel of a sheet-fed digital printer
A sheet-fed digital printer prints straight from the file. Illustrative photo

Which is cheaper, offset or digital?

It depends on the quantity. Offset's setup cost is the same whether you print a hundred copies or five thousand, so the more you print, the smaller its share of each copy. Digital has almost no setup, but its cost per copy stays roughly flat.

Cost per copy by quantity: digital stays roughly flat, offset starts higher and falls as quantity grows, crossing digital at some point that depends on the job Number of copies → Cost per copy → where the lines crossdepends on the job Digital Offset
The shape of the costs, not real prices. Where the lines cross depends on pages, colour and paper, and the quotation shows it for your job. Diagram

For a short run, digital is usually cheaper. For a longer run, offset usually is. Where exactly the switch happens depends on the page count, colour and paper, so the quotation works it out for your job rather than a rule of thumb.

Offset and digital side by side

OffsetDigital
Before the first copyPlates made, press set upAlmost none
Best forHundreds or thousands of copiesA few copies, proofs and short runs
Cost per copy as quantity growsFallsStays about the same
Colour across a long runVery consistentGood
Choice of paperWidestMore limited
Changes after setupNeed new platesEasy: edit the file and print

Which we use for common jobs

Journal issueOffset for the print run; digital for a few extra author or archive copies
Books and manualsOffset for a full run; digital for a sample copy to check first
Annual reports and prospectusesUsually offset, for consistent colour across every copy
Registers and formsOffset, as they are usually needed in quantity
ThesesUsually digital, as only a few copies are needed
Brochures for one eventDigital for a small batch, offset for large quantities

Quick check for your job

How many copies do you need?
Must colour match exactly across every copy?

Choose an answer to each question.

Common questions

Offset or
digital?

Is offset printing better than digital printing?

Neither is better for every job. Offset is better value for larger quantities and keeps colour very consistent across a long run. Digital is better for a small number of copies, proofs and samples, because there are no plates to make.

Which is cheaper, digital or offset printing?

For a short run, digital is usually cheaper. For a longer run, offset usually is, because its setup cost is spread over more copies. The point where it switches depends on the page count, colour and paper.

What is offset printing best for?

Jobs printed in the hundreds or thousands, such as journal issues, books, manuals, annual reports, prospectuses, registers and forms, where every copy should match.

What are the disadvantages of offset printing?

It needs plates and press setup before the first good copy, so it is not economical for a handful of copies, and changes after the plates are made mean making new plates.

Can I get a sample copy before the full run?

Yes. A sample or proof copy can be printed digitally so you can check it before the full offset run.

Do you do both offset and digital printing?

Yes. We run both and choose whichever suits your quantity and requirements. The quotation says which method will be used.

Not sure which your job needs?

Tell us the quantity, size and paper.

We will recommend the method and quote it. If a sample copy would help, we can print one first.

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